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| Boiling
and Stabilisation after Boiling |
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RESEARCH AND DEVELOPMENT (R&D)
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C.E.
LIÈGE, following a development politics
of research actions which fulfils both cork
industrials and thei clients, has decided
to include in its Plan of Activities a study
on the conditions in which the cork boiling
procedure is carried out, and its
consequent stabilisation, taking into account
the vital role these stages play in the manufacture
process.
Actually, these stages have been in use in
this industry for many years, based on practices
which were the result of the
knowledge passed on from one generation to
another. Obviously, those empirical practices
have no scientific explanation
which can ground the large number of phenomena
developed during the process and which have
a decisive influence in the
final quality of the several cork types.
By publicising the results of the work ran
by the CTCOR (Portugal) and the IPROCOR (Spain),
one can tell cork industry, in its
whole, about the criteria of the practices
improvement so far used, trying to suit them
to the needs of a growing credibility of
cork products.
It must be referred that the study analysed
the traditional boiling methods and techniques.
The current document presents a
summary of the important work developed by
the two laboratories above-mentioned.
1. AIMS
Deepen the knowledge on physical, chemical
and microbiological deviations which might
occur in cork planks, during the
boiling process and the stabilisation after
the boiling.
2. METHODOLOGY
First stage of study:
During a week, cork was boiled in a stainless
steel boiler with clean water from a well.
Boiling time- 1h15 min.
Several samples were taken from one plank:
1/5 before the boiling
1/5 immediately after the boiling
1/5 a week after
1/5 two weeks after
1/5 three weeks after the stabilisation
Stabilisation conditions:
Inner medium temperature     16,4º C
Inner medium humidity        
 82,4º C
Medium luminosity        
        1 lux
Ventilation           
             
  Only the necessary
Those several plank samples, as well as a
sample of the water of the second boiling
process were then analysed.
Second stage of study:
The cork planks were boiled for one week.
Before putting the bales in the boiler, the
former was showered in a clean water
from a well. The shower took 5 minutes, under
a water pressure of 4kg/cm2.
The samples of the water of the boiling process
were removed during each days' second boiling
and then analysed.
1. CONCLUSIONS
After a week of non- stop boiling processes
of the boiler, we may say that the water has
lost all its extraction power, being
now completely saturated.
The boiler water must be changed after 30-
35 boiling procedures, in case of a non- stop
boiling procedure.
After a two days' pause, the water must be
changed because there are reports of a great
tenor of TCA.
There were no traces of TCA in the water from
the boiling process, nor in the shower water,
except after the two days' pauses.
The results of the TCA analyses on the planks
very low tenors (0 - 1,3 µg/kg of cork)
which does not favour the risk of
contamination.
Most of the cork samples that were tested
did not show traces of PCP. In the two cases
where there were traces of PCP in raw
planks, they disappeared after the boiling
and the stabilisation processes.
The practice of planks shower, straight after
their placement in the boiler, enables one
to use the water from the boiling for one
more day, before reaching the saturation.
The one thing left to do is evaluate the shower
cost and compare it to one day cost,
in which it is possible to make 7 to 12 additional
boiling procedures.
Interested companies may address the Secretariat
for any further information. The co-ordinates
are the following:
Tel.: 227442544; Fax: 22-7442547. Address:
Apart. 100 - 4536-904 Santa Maria de Lamas. |
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